1.產品名稱及型號(Machine Name & Type)
UL+Z-1800+255/12型銅杆連鑄連軋生產線
UL+Z-1800+255/12 Copper Rod Continuous Casting and Rolling Line
全廢銅連鑄連軋生產線
Copper Scrap Continuous Casting and Rolling Line
2.產品用途(Machine Application)
* 生產線可以根據生產原料（電解銅或廢紫雜銅）的不同，配備不同類型的銅爐，能分別生產直徑為8mm的電解韌銅杆
(ETP)和火法精鍊銅杆(FRHC)，滿足市場的不同需求。
According to the different kinds of production material (copper cathode or copper scrap), we can equip
with different kinds of copper treatment furnace to produce ETP rod and FRHC rod of 8mm separately.
3.產品特點(Machine Characteristic)
* 用於熔化電解銅板的豎爐具有連續優越的燃燒性能，帶有自動化的氧含量控制系統。
Optimum capacity gas fired shaft furnace with automatic oxygen control system.
* 擁有 技術的連續澆鑄機。結晶輪為“H”型，四面冷卻保証鑄錠結晶緻密且均勻。
外冷環、側冷環可方便地從結晶輪中轉出，便於冷卻水調節和維護；所有噴嘴，內、外、側冷環均為不鏽鋼，分別
設有壓力顯示、流量調節閥組。鋼帶張緊為氣動張緊，保証張緊力可調。具有鋼帶吹干和加熱塗碳裝置。
The continuous casting machine has been awarded the patent right.
Crystallizing wheel is in type of "H", on every side of which there is an adjustable nozzle spraying
water to ensure the crystal of the cast bar close and equal.It is easy for outer cooling and side
cooling ring to rotate out from the crystallizing wheel to adjust and maintain the cooling water.
Stainless steel is adopted as material for nozzles, inner or outer or side cooling rings, each of which
is equipped with pressure indicator and flowrate adjusting valve. The pneumatic system is used for
tightening steel belt, easy for adjusting. To clear off the moisture on the surface of the steel belt,
we adopt the flame sprayer(, the carbon coating device) and the wiper relatively.
* 連軋機具有主動喂料和堆杆停車功能。獨特的二輥和三輥結合的軋制方式，使得軋制的杆材具有優良的機械性能。
軋機乳液和油路自成封閉系統，具有冷卻、過濾和總管壓力指示功能。
The continuous rolling machine has a function of automatic feeding and rods stacking stop.
With an unique rolling method combining 2-high rolling stand with 3-high rolling stand, the copper
rod is provided with a good mechanic performance. The rolling emulsion and oil pipe form a closed
system with the cooler, filter and indicator for pressure of the main pipe.
* 生產線具有銅杆表面連續還原、快速冷卻功能。冷卻液系統自成封閉系統，具有冷卻、過濾、調節和總管壓力指示功能。
The production line is provided with the function of continuous reverting for rod surface and fast cooling.
The cooling water makes a closed system by itself with cooler, filter and indicator for main pipe presssure.
* 收線導管出口處裝有吹水裝置，以清除銅杆表面水份。同時安裝有主動牽引裝置，保証銅杆的順利導出。圓弧導向管
採用滾輪導向結構，減少銅杆表面擦傷。
To clean off the moisture on the surface of the copper rod, a blower is fixed at the end of the guiding pipe.
At the same time, an pinch-roller is installed to ensure a smooth delivery of the copper rod. The arc
guiding pipe is in a trolley-guiding construction to reduce the scratch upon the wirerods surface.
* 繞杆方式為離心甩頭式，一方面使銅杆在進入收線框前給予預變形；另一方面使其在軋制過程中若發生斷杆，
杆尾能自動到收線框內。收杆筐偏心慢速迴轉，形成梅花收線，便於放線。
The rod is coiled by means of centrifugal (laying head). On the one hand, the copper rod is preformed before
entering the collection basket; on the other hand, the end of rod drops down into the basket automatically
in case rod broken. The collecting basket is slewing slowly and centrifugally to form orbital coils
convenient for decoiling.
* 傳動系統採用直流電機全數字式調速。可編程序控制器（PLC）與人機界面觸摸屏的使用，可以對主機和輔機進行全線
聯動控制，檢測和顯示設備的運行參數和故障的指示。
The transmission system is in type of DC motors (fully-digital) speed adjusting. By adopting PLC and man-machine
interface, it can control the host and the assisting parts in type of complete line interaction. Also it can
check and display the running parameter of machines as well as indicate the breakdown.
4.技術數據(Technical Data)
熔化爐 類型(Type) 豎爐(shaft furnace)
Melting furnace 熔化率(Melting rate) 10 t/h
保溫爐 類型(Type) 液壓傾動式(hydraulic tilting-type)
Holding furnace 爐容量(Capacity) 8 t
(銅精鍊爐) 類型(Type) 反射爐(stationary reverberatory furnace)
(Refining furnace) 爐容量(Capacity) 60-80 t
連鑄機 鑄輪直徑(Casting ring dia.) 1800 mm
Casting machine 鑄坯速度(Casting bar speed) 10.1 - 15.5 m/min
鑄坯截面(Casting bar section) 2100 mm2
冷卻水耗量(Water consumption) 120 m3/h
鑄輪電機(Motor for casting ring) 4 kW
牽引電機(Motor of pinch roller) 5.5 kW
滾剪機 鑄坯剪切長度(Shearing length) ～ 700 mm
Automatic shearer 電機(Motor) 15 kW
校直機 校直輪數(No. of straightening roller) 5
Straightener & edge shaver 鉋刀數(No. of shaving tools) 4
打毛機 打毛輪(No. of brushing rollers) 4
Cast bar brushing machine 電機(Motor) 0.75 kW
連軋機 類型(Type) 粗軋為平立式二輥機架(2-high mould in roughing mill)
Rolling mill 精軋為三輥式機架(3-high mould in finishing mill)
出杆直徑(Outlet rod dia.) 8 mm
機架數量(No. of rolling stand) 14 pcs
軋輥直徑(Rollers' dia.) 255 mm
終軋速度(Finished rolling speed) 6 - 8.17 m/s
生產能力(Production capacity) 10 - 12 t/h
軋機中心高(Center height) 1535 mm
主電機(Main motor) 400 kW (DC)
乳化液消耗量(Emulsion consumption) 90 m3/h
冷卻和表面處理裝置 冷卻液流量(Max. coolant flow-rate) 100 m3/h
Rod quenching and 冷卻泵(Coolant pump motor) 15 kW
surface treatment unit 冷卻液消耗量(Water consumption) 90 m3/h
雙筐收杆機 牽引速度(pulling speed) 8.9 m/s
Rod orbital coiler 牽引電機(pulling motor) 7.5 kW
成圈直徑(Coil's size)
1.產品名稱及型號(Machine Name & Type)
UL+Z-1800+255/12型銅杆連鑄連軋生產線
UL+Z-1800+255/12 Copper Rod Continuous Casting and Rolling Line
全廢銅連鑄連軋生產線
Copper Scrap Continuous Casting and Rolling Line
2.產品用途(Machine Application)
* 生產線可以根據生產原料（電解銅或廢紫雜銅）的不同，配備不同類型的銅爐，能分別生產直徑為8mm的電解韌銅杆
(ETP)和火法精鍊銅杆(FRHC)，滿足市場的不同需求。
According to the different kinds of production material (copper cathode or copper scrap), we can equip
with different kinds of copper treatment furnace to produce ETP rod and FRHC rod of 8mm separately.
3.產品特點(Machine Characteristic)
* 用於熔化電解銅板的豎爐具有連續優越的燃燒性能，帶有自動化的氧含量控制系統。
Optimum capacity gas fired shaft furnace with automatic oxygen control system.
* 擁有 技術的連續澆鑄機。結晶輪為“H”型，四面冷卻保証鑄錠結晶緻密且均勻。
外冷環、側冷環可方便地從結晶輪中轉出，便於冷卻水調節和維護；所有噴嘴，內、外、側冷環均為不鏽鋼，分別
設有壓力顯示、流量調節閥組。鋼帶張緊為氣動張緊，保証張緊力可調。具有鋼帶吹干和加熱塗碳裝置。
The continuous casting machine has been awarded the patent right.
Crystallizing wheel is in type of "H", on every side of which there is an adjustable nozzle spraying
water to ensure the crystal of the cast bar close and equal.It is easy for outer cooling and side
cooling ring to rotate out from the crystallizing wheel to adjust and maintain the cooling water.
Stainless steel is adopted as material for nozzles, inner or outer or side cooling rings, each of which
is equipped with pressure indicator and flowrate adjusting valve. The pneumatic system is used for
tightening steel belt, easy for adjusting. To clear off the moisture on the surface of the steel belt,
we adopt the flame sprayer(, the carbon coating device) and the wiper relatively.
* 連軋機具有主動喂料和堆杆停車功能。獨特的二輥和三輥結合的軋制方式，使得軋制的杆材具有優良的機械性能。
軋機乳液和油路自成封閉系統，具有冷卻、過濾和總管壓力指示功能。
The continuous rolling machine has a function of automatic feeding and rods stacking stop.
With an unique rolling method combining 2-high rolling stand with 3-high rolling stand, the copper
rod is provided with a good mechanic performance. The rolling emulsion and oil pipe form a closed
system with the cooler, filter and indicator for pressure of the main pipe.
* 生產線具有銅杆表面連續還原、快速冷卻功能。冷卻液系統自成封閉系統，具有冷卻、過濾、調節和總管壓力指示功能。
The production line is provided with the function of continuous reverting for rod surface and fast cooling.
The cooling water makes a closed system by itself with cooler, filter and indicator for main pipe presssure.
* 收線導管出口處裝有吹水裝置，以清除銅杆表面水份。同時安裝有主動牽引裝置，保証銅杆的順利導出。圓弧導向管
採用滾輪導向結構，減少銅杆表面擦傷。
To clean off the moisture on the surface of the copper rod, a blower is fixed at the end of the guiding pipe.
At the same time, an pinch-roller is installed to ensure a smooth delivery of the copper rod. The arc
guiding pipe is in a trolley-guiding construction to reduce the scratch upon the wirerods surface.
* 繞杆方式為離心甩頭式，一方面使銅杆在進入收線框前給予預變形；另一方面使其在軋制過程中若發生斷杆，
杆尾能自動到收線框內。收杆筐偏心慢速迴轉，形成梅花收線，便於放線。
The rod is coiled by means of centrifugal (laying head). On the one hand, the copper rod is preformed before
entering the collection basket; on the other hand, the end of rod drops down into the basket automatically
in case rod broken. The collecting basket is slewing slowly and centrifugally to form orbital coils
convenient for decoiling.
* 傳動系統採用直流電機全數字式調速。可編程序控制器（PLC）與人機界面觸摸屏的使用，可以對主機和輔機進行全線
聯動控制，檢測和顯示設備的運行參數和故障的指示。
The transmission system is in type of DC motors (fully-digital) speed adjusting. By adopting PLC and man-machine
interface, it can control the host and the assisting parts in type of complete line interaction. Also it can
check and display the running parameter of machines as well as indicate the breakdown.
4.技術數據(Technical Data)
熔化爐 類型(Type) 豎爐(shaft furnace)
Melting furnace 熔化率(Melting rate) 10 t/h
保溫爐 類型(Type) 液壓傾動式(hydraulic tilting-type)
Holding furnace 爐容量(Capacity) 8 t
(銅精鍊爐) 類型(Type) 反射爐(stationary reverberatory furnace)
(Refining furnace) 爐容量(Capacity) 60-80 t
連鑄機 鑄輪直徑(Casting ring dia.) 1800 mm
Casting machine 鑄坯速度(Casting bar speed) 10.1 - 15.5 m/min
鑄坯截面(Casting bar section) 2100 mm2
冷卻水耗量(Water consumption) 120 m3/h
鑄輪電機(Motor for casting ring) 4 kW
牽引電機(Motor of pinch roller) 5.5 kW
滾剪機 鑄坯剪切長度(Shearing length) ～ 700 mm
Automatic shearer 電機(Motor) 15 kW
校直機 校直輪數(No. of straightening roller) 5
Straightener & edge shaver 鉋刀數(No. of shaving tools) 4
打毛機 打毛輪(No. of brushing rollers) 4
Cast bar brushing machine 電機(Motor) 0.75 kW
連軋機 類型(Type) 粗軋為平立式二輥機架(2-high mould in roughing mill)
Rolling mill 精軋為三輥式機架(3-high mould in finishing mill)
出杆直徑(Outlet rod dia.) 8 mm
機架數量(No. of rolling stand) 14 pcs
軋輥直徑(Rollers' dia.) 255 mm
終軋速度(Finished rolling speed) 6 - 8.17 m/s
生產能力(Production capacity) 10 - 12 t/h
軋機中心高(Center height) 1535 mm
主電機(Main motor) 400 kW (DC)
乳化液消耗量(Emulsion consumption) 90 m3/h
冷卻和表面處理裝置 冷卻液流量(Max. coolant flow-rate) 100 m3/h
Rod quenching and 冷卻泵(Coolant pump motor) 15 kW
surface treatment unit 冷卻液消耗量(Water consumption) 90 m3/h
雙筐收杆機 牽引速度(pulling speed) 8.9 m/s
Rod orbital coiler 牽引電機(pulling motor) 7.5 kW
成圈直徑(Coil's size) 1400 mm
成圈電機(Laying head motor) 4 kW
收杆筐尺寸(Collecting basket) φ1800×1500 mm
收杆重量(Coils’weight) 3000-5000 kg
5.生產線組成(Line Composition)
生產線主要由熔化豎爐，傾動式保溫爐，(銅精鍊反射爐)，連鑄機，滾剪機，撈錠器，輔助液壓剪，校直刨邊機，打毛機，
連軋機，潤滑油系統，乳化液系統，銅杆還原冷卻裝置，雙筐梅花收杆機和電氣控制系統等組成。
It is made up of the melting shaft furnace, (tilted) holding furnace, (reverberatory refining furnace), casting machine,
automatic shearer and cast bar (removal) unit, accessory oil-hydraulic shearer, cast bar straightening and edge shaving
machine, rolling mill, engine oil lubrication system, emulsion lubrication system, rod quenching and surface treatment
unit, rod orbital coiler, line electric control, etc.
1400 mm
成圈電機(Laying head motor) 4 kW
收杆筐尺寸(Collecting basket) φ1800×1500 mm
收杆重量(Coils’weight) 3000-5000 kg
5.生產線組成(Line Composition)
生產線主要由熔化豎爐，傾動式保溫爐，(銅精鍊反射爐)，連鑄機，滾剪機，撈錠器，輔助液壓剪，校直刨邊機，打毛機，
連軋機，潤滑油系統，乳化液系統，銅杆還原冷卻裝置，雙筐梅花收杆機和電氣控制系統等組成。
It is made up of the melting shaft furnace, (tilted) holding furnace, (reverberatory refining furnace), casting machine,
automatic shearer and cast bar (removal) unit, accessory oil-hydraulic shearer, cast bar straightening and edge shaving
machine, rolling mill, engine oil lubrication system, emulsion lubrication system, rod quenching and surface treatment
unit, rod orbital coiler, line electric control, etc.
